Today, we’re designing and 3D-printing a casting pattern to make a solid toolpost riser for a Multifix quick-change toolpost on the Grizzly G0602 lathe. The plan is to delete the compound and replace it with a solid block of cast iron to improve the rigidity of the lathe and add a little style and flair at the same time. We’ll design the casting pattern in Fusion 360, print it on the Elegoo Mars 2 Pro 3D printer, and send it off to the foundry to have it rammed up and cast in gray iron.
The casting will be done by Clarke Easterling at Windy Hill Foundry: https://windyhillfoundry.com/
See Clarke’s video of the casting process here: https://youtu.be/Hrkgplq5nBI
Tools used in this video:
*This site contains affiliate links for which I may be compensated
3Dconnexion SpaceMouse Compact 3D Mouse (Amazon*): https://amzn.to/2TSJ2q9
ELEGOO Mars 2 Pro 3D Printer (Amazon*): https://amzn.to/3goaM1J
ELEGOO Mercury Plus Wash/Cure Station (Amazon*): https://amzn.to/3gnE0OC
ELEGOO Standard Rapid Resin (Amazon*): https://amzn.to/2RDVgEI
99% Isopropyl Alcohol 2gal (Amazon*): https://amzn.to/32phtIZ
Waterproof Silicone Tray (Amazon*): https://amzn.to/32ruvFJ
Loctite 414 Super Bonder Super Glue (Amazon*): https://amzn.to/2ZsZn7A
Raw Kevin MacLeod (incompetech.com)
Licensed under Creative Commons: By Attribution 3.0 License
http://creativecommons.org/licenses/by/3.0/
00:00 Intro
00:45 Multifix Toolpost
05:00 Removing the Compound
08:21 Designing a Solid Toolpost Riser Block
18:03 Designing the Casting Pattern
23:49 Testing the 3D Printed Prototype
25:51 Resin Printing a Large Hollow Part
31:12 Washing a Hollow Resin Print
32:29 Final Casting Pattern Prep
Fusion 360 tutorial sand mold cast iron foundry casting pattern multifix solid toolpost
multifix tool post cad cam 40 position tool post
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